SECTION 10

WHEELS AND TIRES

CONTENTS OF THIS SECTION




Figure Index
General Description
Care and Maintenance
Service Operations
Balancing Wheels and Tires
Wheel Runout and Eccentricity
Testing for Tire Noise
Troubles and Remedies
Assembly Manual - Wheels and Tires

Figure Index




Fig. 1 - Tire Rotation Plan
Fig. 2 - Cleaning Hole with Awl
Fig. 3 - Filling Hole with Sealing Gun
Fig. 4 - Roughening Injury Area
Fig. 5 - Using Hot Patch Clamp
Fig. 6 - Making Circular Cut With Reaming Tool
Fig. 7 - Cleaning Puncture With Cleaning Needle
Fig. 8 - Preparing Plug for Use
Fig. 9 - Piercing Cement Cartridge
Fig. 10 - Inserting Cement in Puncture
Fig. 11 - Starting Plug into Puncture
Fig. 12 - Applying Remainder of Cement With Plug Inserted
Fig. 13 - Seating Plug to Complete Repair
Fig. 14 - Installing Needle in Tire Hole
Fig. 15 - Installing Filler Rubber in Hole
Fig. 16 - Stitching Patch
Fig. 17 - Rim Inspection
Fig. 18 - Installing Valve

General Description

All passenger car models carry disc type wheels with tubeless type tires. The wheels are connected to the front wheel hubs and rear axle shaft flanges by five studs and nuts each. Series 1500 and 2100 vehicles have a 10 11/16" diameter snap-on type hub cap made of stainless steel. The 2400 series models carry stainless steel wheel discs, 14 1/8" in diameter.

The tires used on all models except the nine passenger station wagon, are of the 7.50-14 size with a 4 ply rating. The nine passenger station wagon utilizes a 7.50-14 6 ply tire. The tubeless tires are simply a tire casing of a cross section similar to tube-type tires with an impervious inner layer to retain the air inside the tire. A snap-in type air valve is assembled to the rim. This type of tire normally will not leak air from a puncture as long as the puncturing object remains in the tire. The service operations are basically similar to established practices in tube-type tires.

The spare tire. is mounted vertically in the trunk compartment on all models except station wagon and sedan delivery. These models carry the spare tire horizontally in a covered well in the rear body floor. A bumper-type jack with a wide base, and a combination jack handle, wheel nut wrench and hub cap remover are supplied with all models.

Care and Maintenance


Testing Tire Pressures
Puncture Inspection
Changing Road Wheels
Interchanging Tires
Cleaning Whitewall Tires

Testing Tire Pressures

The correct tire pressure for all 4 ply tires is 22 pounds front and rear. For 6 ply tires, such as used on the 9 passenger station wagon, 28 pounds is the recommended pressure. Frequent checking is essential with low pressure tires as variations of only a few pounds make an appreciable difference in riding qualities, handling ease and tire wear. It should also be general practice to check tire pressures each time a car is brought in for service, not only as a convenience to the owner but also to reduce the possibility of owner complaint of riding, steering or tire wear due solely to improper tire inflation. Checking inflation pressures should be a part of every lubrication job.

The following recommended pressures must be maintained to obtain maximum tire performance.

Starting Pressures-22 lbs. when car has been standing three hours or driven less than a mile.

City Pressure-25 lbs. after driving car three miles or more below 40 miles per hour.

Highway Pressure-26 pounds after driving car three miles or more above 40 miles per hour.

The pressures do not increase more than 4 pounds when heated under hard driving. Do not "bleed" tires to reduce this higher pressure.

When checking tires, servicemen should be careful to reinstall valve stem caps. These caps provide an essential function in keeping dirt out of the valve and in reducing the possibility of slow leaks through the valve.

Puncture Inspection

Every 1000 miles or at each lubrication, the tires should be inspected for puncturing objects. If such are found, they should be removed and the tire repaired as explained in this section.

Changing Road Wheels

To change the road wheels using the jack that comes with the car, observe the following procedure.

  1. Set hand brake and block front wheels if rear wheel is being changed.
  2. Remove hub cap or wheel disc and break wheel mounting nuts loose.
  3. Place the jack directly under the bumper brackets and raise car until wheel clears ground.
  4. Remove wheel mounting nuts and remove wheel from hub or drum.
  5. To replace road wheel, reverse the above instructions. Proper torque on nuts is 45-65 f t. lbs.

CAUTION: On models equipped with discs, index the pilot hole in the disc on the valve stem. (To insure that the antirotation notches in wheel disc register on lugs in wheel rim.)

Interchanging Tires

Normal tire wear is uneven between the front and rear wheels because of the difference in the functions of the front and rear tires. To minimize tire wear and tire noise, it is recommended that tires be interchanged both as to front or rear use and as to change of direction at intervals of from 4,000 to 5,000 miles.

In addition, utilizing the spare tire in rotation with the other four tires gives 20% more total car mileage before replacement tires must be purchased.

The recommended plan for interchanging tires is based on the following steps. Move the left front wheel to left rear, left rear to right front, right front to spare, spare to right rear and right rear to left front.

In detail, the plan provides the changes as shown in Figure 1 each time the tires are interchanged.

Cleaning Whitewall Tires

A great deal of ordinary road dirt which collects on white sidewall tires may be sponged off with clear water or a mild soap solution. Chevrolet Whitewall Tire Cleaner, however, is a quicker and more effective cleaner for removing dirt and stains from whitewall tires and in many cases it will remove stains and discoloration that the simpler method of soap and water will not remove. Under no circumstances should gasoline, kerosene or any cleaning fluid containing a solvent derived from oil be used to clean whitewall tires. Oil in any form is detrimental to rubber and a cleaner with an oil base will discolor or injure whitewall tires.

Service Operations


Correction of Irregular Tire Wear
Dismounting and Mounting Tires
Tire and Rim Repair

Correction of Irregular Tire Wear

Heel and Toe Wear-This is a saw-toothed effect where one end of each tread block is worn more than the other.

The end that wears is the one that first grips the road when the brakes are applied.

Heel and toe wear is less noticeable on rear tires than on front tires, because the propelling action of the rear wheels creates a force which tends to wear the opposite end of the tread blocks. The two forces, propelling and braking, make for more even wear of the rear tires, whereas only the braking forces act on the front wheels, and the saw-tooth effect is more noticeable.

A certain amount of heel and toe wear is normal. Excessive wear is usually due to high speed driving and excessive use of brakes. The best remedy, in addition to cautioning the owner on his driving habits, is to interchange tires regularly.

Side Wear-This may be caused by incorrect wheel camber, underinflation, high cambered roads or by taking comers at too high a rate of speed.

The first two causes are the most common. Camber wear can be readily identified because it occurs only on one side of the treads, whereas underinflation causes wear on both sides. Camber wear requires correction of the camber first and then interchanging tires.

There is, of course, no correction for high cambered roads. Cornering wear is discussed further on.

Misalignment Wear-This is wear due to excessive toe-in or toe-out. In either case, tires will revolve with a side motion and scrape the tread rubber off. If misalignment is severe, the rubber will be scraped off of both tires; if slight, only one will be affected.

The scraping action against the face of the tire causes a small feather edge of rubber to appear on one side of the tread and this feather edge is certain indication of misalignment. The remedy is readjusting toe-in within 1/16" to 3/32'", or rechecking the entire front end alignment if necessary.

Uneven Wear-Uneven or spotty wear is due to such irregularities as unequal caster or camber, bent front suspension parts, out-of-balance wheels, brake drums out-of-round, brakes out-of adjustment or other mechanical conditions. The remedy in each case consists of locating the mechanical defect and correcting it.

Cornering Wear-Since the introduction of independently sprung front wheels, improvements in spring suspension have enabled drivers to negotiate curves at higher rates of speed with the same feeling of security that they had with the older cars at lower speeds. Consequently, curves are being taken at higher speeds with the result that a type of tire wear called "Cornering Wear," frequently appears.

When a car makes an extremely fast turn, the weight is shifted from an even loading on all four wheels to an abnormal load on the tires on the outside of the curve and a very light load on the inside tires, due to centrifugal force. This unequal loading may have two unfavorable results.

First, the rear tire on the inside of the curve may be relieved of so much load that it is no longer geared to the road and it slips, grinding off the tread on the inside half of the tire at an excessive rate. This type of tire shows much the same appearance of tread wear as tire wear caused by negative camber.

Second, the transfer of weight may also overload the outside tires so much that they are laterally distorted resulting in excessive wear on the outside half of the tire, producing a type of wear like that caused by excessive positive camber.

Cornering wear can be most easily distinguished from abnormal camber wear by the rounding of the outside shoulder or edge of the tire and by the roughening of the tread surface which denotes abrasion. Cornering wear often produces a fin or raised portion along the inside edge of each row in the tread pattern. In some cases this fin is almost as pronounced as a toe-in fin, and in others, it tapers into a row of tread blocks to such an extent that the tire has a definite step wear appearance.

The only remedy for cornering wear is proper instruction of owners. They should be shown that rubber is being ground off of their tires and they should be instructed to drive a little more slowly on curves and turns. Also, the tires should be interchanged at regular intervals.

Dismounting and Mounting Tires

Dismounting tubeless tires presents no problems if the correct procedures are used and the following precautions observed.

  1. Remove the valve cap and valve core. Let out all the air.
  2. Press the inner side of the tire into the rim well. Use bead loosening tool or if regular tire irons are used, take particular care not to injure or tear the sealing ribs on the bead. CAUTION: Never use tire irons with sharp edges.
  3. Using tire irons on the opposite side, remove bead, taking small "bites" around the rim.
  4. Turn the tire over, and use two tire irons, one between the rim flange and the bead to pry the rim upward, the other iron to pry outward between the bead seat and bead.
Mounting Tubeless Tires

The general procedure is the same as for tube and tire installation except that extreme care must be exercised to prevent injury to the sealing bead and circumferential bead when forcing tire over rim.

Newly designed tire mounting machines or tire irons should be used.

  1. Apply a light film of tire lubricating soap GM-2251 to sealing bead of tire. NOTE: The use of excessive lubrication may lead to rim slippage and subsequent breakage of air seal.
  2. Carefully mount the outer bead in usual manner by using tire irons, taking small "bites" around rim, being careful not to injure the tire bead. CAUTION: DO NOT use a hammer, as damage to the bead will result.
  3. Install the inner bead in the same manner.

NOTE: If a seal cannot be effected in the foregoing manner with the rush of air it can be accomplished by applying to the circumference of the tire a tire mounting bond or heavy sash cord and tightening with the use of a tire iron. On tire mounting machines, bouncing the tire assembly is not required. The tire should be lifted on the rim to force the top tire bead against the top rim Range. The weight of the tire will seat the bottom bead.

Tire and Rim Repair

Different types of tubeless tire repair equipment and various methods of repair are recommended by the tire manufacturers. The two methods recommended by Chevrolet are as follows:

The Hot Patch Method

With this method the patch uses its own fuel to be ignited when vulcanization takes place. This method is recommended for repairing punctures not exceeding 3/16" in diameter. Size of puncture can be determined by size of puncturing object.

  1. Clean out the injury with an awl or hand rasp furnished with the tire repair kit.
  2. Using sealing gun, fill puncture from outside of tire, see fig. 3.
  3. Thoroughly clean inside of tire around injury with carbon tetrachloride (a good grade of non inflammable clear dry cleaner may be used as a substitute). Allow the cleaned area to dry.
  4. Roughen area around injury with hand buffer or wire brush, see fig. 4.
  5. Spread an even coating of a good grade of rubber cement over the puncture, slightly larger than the patch area, and allow to dry for 5 minutes.
  6. Prepare patch material for igniting by loosening material slightly with point of a knife blade in the center of each side.
  7. Carefully center hot patch over injury and hold in place using special hot patch clamp. Tighten clamp, maximum finger tight. (See fig. 5.)
  8. Ignite patch material. Allow to cool 15 minutes or until cool enough to touch.
  9. Carefully remove metal cup and blow out any ashes remaining in tire.
The Self-Vulcanizing Outside Plug Method (Tire Mounted)

Through the use of self-vulcanizing outside plug repair kits currently on the market, passenger car tubeless tire punctures can now be permanently repaired without dismounting the tire from the rim and in many cases, without removing the wheel from the car.

Punctures which cannot be repaired, are those which are over 3/16-inch diameter, or leaks caused by incisions or ragged lacerations. Outside plug repairs can be made on all passenger car tubeless tires including those containing soft puncture sealing material.

The following procedure should be followed in using these kits.

  1. Inflate tire to approximately 10 pounds pressure to support tire. Satisfactory repairs can be made with lower, or no pressure.
  2. Locate puncture. Mark, and note direction or angle of puncture channel when removing puncturing object.
  3. With cutter shaft of reaming tool in position, make circular cut (approx. -1/4-in. deep) around puncture hole, using twisting action (fig. 6).
  4. Flip the screw-type cleaning needle of reaming tool into position and insert into puncture (fig. 7). Apply light pressure only and turn clockwise into puncture channel right down to the handle of the tool, carefully following the direction of the puncture. Retract tool by continuing to turn clockwise but with slight pulling action. Repeat this operation twice. Clean rubber particles, if any, from round cutter of needle, after each retraction. Make sure the small circular cutout resulting from operation shown in figure 6 has been removed. Leave the needle in the puncture to prevent escape of air.
  5. Prepare the plug for insertion into nozzle of the plug-insertion tool by pulling white stem of plug in metal tube until the head of the plug is seated tightly against the end of the tube (fig. 8). Cut off protruding end of plug stem.
  6. Prepare the plug-insertion tool for insertion of plug:
  7. Press the nozzle of the plug-insertion tool firmly over the puncture hole and squeeze cement from cartridge until red spring on the tool stops the action (fig. 10). This deposits part of the cement. For repairs of punctures between narrow tread grooves, attach short extension tube.
  8. Insert the metal tube with plug into nozzle of the plug-insertion tool, turning to the right until it is locked by the pin inside the nozzle. Lubricate head of plug with rubber cement. Place plug head over puncture hole -holding lower end of metal tube to guide it and prevent bending-and push the entire metal tube into the puncture hole up to the base of the nozzle (fig. 11). Now press red spring stopper and squeeze the balance of cement into the tire (fig. 12). Retract metal tube with continuous clockwise turning and pulling action (fig. 13). Do not pull, but trim off excess of rubber plug protruding from puncture. The repair is now complete and the tire is ready for immediate use.
  9. Clean your tools. Especially remove hardened rubber cement before using the plug insertion tool for the next repair.

NOTE: If the puncture is an irregular cut that will not seal completely by this method, a self-vulcanizing patch or hot patch repair should be made.

The Self-Vulcanizing Method (Tire Dismounted)

In this method, a chemical action vulcanizes the patch. No external source of heat is necessary. Maximum size of puncture hole must not exceed 3/1(;" for this method of patching. (Larger size injuries must be repaired with press type vulcanizing equipment.) Many kits are manufactured and may be procured locally.

NOTE: This method should be used only for tires without soft puncture sealing material. The following procedure should be followed in using this kit.

  1. Clean out the injury with the awl to remove puncturing object and foreign material.
  2. Thoroughly clean the inside of the tire around the injury with carbon tetrachloride. Allow to dry.
  3. Fill the injury with Filler Rubber (Supplied in the kit) using the awl as follows:
  4. Thoroughly roughen area around puncture, slightly larger than the patch, with wire brush included in kit. Remove all traces of lubricant, foreign matter, etc. Do not use additional solvent after buffing.
  5. Apply Self-Vulcanizing fluid over buffed area. Spread evenly with clean finger. Allow to dry for five minutes until no longer tacky. This is important.
  6. Remove foil backing from patch. Place over injury and stitch down firmly, especially the edges, with roller tool included in kit. To prevent buckling and insure a good seal, roll patch from the center toward the outer edges. Vulcanization is completed chemically. (See fig. 16). The repaired tire can be placed back in service immediately.

Rim Repair

See Fig. 17

  1. Straighten the rim if it is bent or dented.
  2. Clean rim flange thoroughly with small piece of steel wool or sand paper.
  3. Inspect the butt-weld in the rim flange area to make certain there ;s no groove or high spot. Any grooves or high spots must be filed flat and smooth.
  4. If air loss occurs at valve it can be corrected by replacing valve core or valve assembly.

Valve Assembly-Replace

  1. Cut or drive old valve assembly out of rim.
  2. Clean valve hole and surrounding area on inside of flange with steel wool.
  3. Coat O.D. of new valve assembly liberally with tire mounting compound (fig. 18).
  4. Insert assembly through rim from inside. Snap into place, using a pair of slip-joint pliers with one jaw on rim and one jaw on base of valve assembly.

Balancing Wheels and Tires


Static Balance
Dynamic Balance

Static Balance

A wheel and tire assembly may lose its original balance due to irregular tire wear, tire repair or some type of misalignment. Consequently, if front end instability develops, the tire and wheel assembly should be checked for static and, in severe cases, dynamic balance. The assembly should also be checked for balance whenever any original tire is replaced or repaired, and especially in cases where nonstandard tire equipment, such as an extra ply casing, is used.

Static Balance (still balance) is the equal distribution of weight of the wheel and tire assembly about the axis of rotation so that the assembly has no tendency to rotate by itself. Static unbalance causes the pounding action of the front wheels that is called "tramp." To correct static unbalance:

  1. Remove wheel and hub from spindle as a unit.
  2. Clean all grease from wheel bearings and races.
  3. Clamp a clean spindle in a bench vise, or if the spindle on the car must be used, clean it carefully.
  4. Mount the wheel on the spindle and adjust the bearings loosely so that the wheel is just held in position and is practically frictionless.
  5. Make sure that the tire is inflated to the correct pressure.
  6. Start the wheel in motion and allow it to stop by itself. When it stops, the heavy side will be at the bottom.
  7. Mark the heaviest point and also the uppermost or lightest point.
  8. Install two balancing weights on the rim opposite each other and 180 away from the heavy point.
  9. Move these weights equally in opposite direction toward the heavy side until the wheel is in balance.
  10. Repack wheel bearings, reinstall and adjust bearings as explained in Section 3, "Front Wheel Bearings-Adjust."

Dynamic Balance

Dynamic Balance (running balance) requires not only that the wheel be in static balance, but also that it runs smoothly at all speeds on an axis which runs through the center line of the wheel and tire and is perpendicular to the axis of rotation. Dynamic unbalance sets up forces which cause the wheels to wobble or "shimmy."

The quickest and best methods of testing and correcting dynamic unbalance are by the use of dynamic wheel balancers which are available commercially. These commercial balancers include all necessary instructions on where and how the balancing weights should be placed. The following information, however, will help in the correction of dynamic balance.

When a wheel that is statically unbalanced is dynamically in balance, the dynamic balance can be retained while correcting the static balance by installing the corrective weights so that half of the weight required is placed on the inner edge of the rim and the other half on the outer edge of the rim.

Dynamic unbalance can be corrected without destroying static balance by installing weights so half of weight required for dynamic balance is placed on the rim opposite the heavy point, while the other half is placed 180 away and on the opposite side of the rim.

Wheel Run-Out and Eccentricity

The wheels should not run out (wobble) more than 1/16" as measured on the side of the rim at the base of the tire. Excessive run-out is the result of a bent wheel, an improperly mounted wheel, worn knuckle bearings or steering connections. These parts should be checked for correct adjustment, proper alignment and wear whenever excessive run-out is encountered.

The wheels should also run concentric with the steering knuckle spindle within 1/6 inch as measured on the tire bead seat of the rim with the tire removed. Wheel run-out, eccentricity and balance are closely associated with steering and front wheel alignment. Further information on these subjects will be found under "Front Suspension."

Testing For Tire Noise

Noise caused by the normal action of tire treads on various road surfaces is often confused with rear axle gears or other noises in the car.

The determination of whether tires are causing the noise complained of is relatively simple. The car should be driven at various speeds and note taken of part throttle, sudden acceleration and deceleration as axle and exhaust noises show definite variations under these conditions, while tire noise will remain constant. Tire noise is, however, most pronounced at speeds of approximately twenty or thirty miles per hour.

The tires may be further checked by driving the car over smooth pavement with the tires at normal pressure and again over the same stretch of pavement when the tires have been inflated to fifty pounds pressure. Reduce the tires to normal pressure (22 pounds) one at a time to determine faulty tire or tires. This high inflation pressure should immediately be reduced to normal after test. If the noise for which the test is being made is caused by tires, it will noticeably decrease when the tire pressure is increased, whereas axle noise should show no change in volume.

If, on inspection, the tires on the front wheels are found to be creating most of the noise, the alignment of the front wheels should be checked, as excessive tire noise usually results from low tire pressure, incorrect alignment or from uneven tire wear.

Troubles and Remedies

WHEELS AND TIRES

Symptom and Probable Cause
Probable Remedy

Front Wheel Shimmy

a. Loose wheel lugs.
a. Tighten lugs.

b. Loose or broken wheel bearing.
b. Tighten or replace bearing and adjust according to instructions.

c. Bent wheel.
c. Replace or straighten wheel.

d. Improper alignment.
d. Front end alignment as per specifications.

e. Wheel out-of-balance.
e. Balance wheel.

f. Loose tie rod ends.
f. Replace tie rod ends.


Hard Steering

a. Low air pressure in tires.
a. Inflate tires to recommended pressure.

b. Lack of lubrication.
b. Lubricate according to instructions.

c. Improper wheel alignment.
c. Front alignment correction.

d. Sagging front or rear spring.
d. Replace springs as required.

e. Bent wheel or spindle.
e. Straighten or replace wheel or replace spindle.

f. Broken wheel bearings.
f. Replace necessary bearings.


Improper Tire Wear

a. Improper air pressures.
a. Inflate tires to recommended pressure.

b. Not rotating tires as recommended.
b. Rotate tires according to instructions.

c. Improper acting brakes.
c. Correct brakes as required.

d. Improper alignment.
d. Align front end as per specifications.

e. High speed driving on turns.
e. Take turns more slowly.

f. Rapid stopping.
f. Apply brakes slowly on approaching stop.


Noise in Front or Rear Wheels

a. Loose wheel lugs.
a. Tighten wheel lugs.

b. Broken or loose brake shoe return springs.
b. Replace return springs.

c. Broken or rough wheel bearings.
c. Replace bearings according to instructions.

d. Scored drums.
d. Replace brake lining and machine drums.

e. Lack of lubrication.
e. Lubricate as per instructions.


Loss of Air

a. Puncture in tire.
a. Repair puncture.

b. Faulty valve or valve core.
b. Replace valve assembly or core.

c. Rim defect.
c. Correct rim defect.

Assembly Manual - Wheels and Tires



Wheels and Tires